Headerbild für Dichtungssysteme in Automotive-Anwendungen

Sealing Systems for Demanding Applications

What Sealing Systems Must Achieve

Function Begins in Detail

Sealing systems play a central role in technical applications: they protect against the ingress of water, air, dust, or other media, compensate for tolerances, and contribute to acoustic and thermal decoupling.

This is not about individual profiles or components, but about the interaction of all components within a system. A permanently reliable solution is only achieved when geometry, material, and installation situation are precisely coordinated.

ELDISY therefore consistently develops sealing systems from a system perspective – from the initial concept to series production.

Technische Darstellung der Funktionen eines Dichtungssystems

Extrusion of EPDM and TPE Profiles

We manufacture extruded profiles in EPDM and TPE on state-of-the-art systems with fully automated, state-of-the-art technology.

While classic EPDM seals are primarily used in the automotive sector, TPE profiles are also suitable for technical products, such as window guides.

ELDISY develops and manufactures sealing systems such as mono- and multi-component injection molded parts for original equipment manufacturers and Tier 1 system suppliers in the automotive industry. They are used in various vehicle types and meet high functional requirements in static and dynamic applications. These include sealing, water management, and various covers.

Complex sealing systems, primarily composite profiles that optimally combine different materials, are also used in industrial applications. In this way, our sealing systems contribute to the function, safety, and longevity of devices and technical systems.

We develop customized solutions on highly modern systems with fully automated, state-of-the-art technology, using the lowest possible material and energy consumption for optimized production costs.

Fensterdichtungssystem für Automotive-Türen und Seitenscheiben

From Profile to System Solution

Combined Manufacturing for Precisely Fitting Sealing Solutions

Modern sealing systems are created by combining various manufacturing technologies. ELDISY connects extruded profiles with injection molded parts to create precisely fitting complete solutions.

While extrusion enables continuous profiles with defined properties, injection molding complements these with precise molded parts and functional elements.

The interaction of both processes creates sealing systems that, in addition to sealing, perform additional functions such as guiding, fixing, or damping.

Well-conceived system solutions from ELDISY, which integrate seamlessly into existing assemblies and meet the highest technical requirements.

The Result:
  • Combination of extrusion and injection molding
  • Function integration instead of individual parts
  • Precisely tailored to installation space and application

Manufacturing Processes in Interaction

The requirements for modern sealing systems can rarely be met with a single manufacturing process. ELDISY specifically combines extrusion and injection molding to realize functional, economical, and assembly-friendly solutions.

Technisches Herstellverfahren für komplexe Dichtungsprofile

Extrusion

Extrusion enables the production of continuous sealing profiles with consistent quality over the entire length. It is particularly suitable for applications where complex geometries, defined material properties, and flexible adaptations are required.

By using different materials and multi-component solutions, profiles can be specifically adapted to their function within the system.

  • continuous profiles over long lengths
  • complex cross-sectional geometries
  • Multi-component and co-extrusion
  • targeted adjustment of hardness, density, and function
Herstellverfahren für Dichtungssysteme mit präziser Profilgeometrie

Injection Molding

Injection molding produces precise molded parts that are used where defined geometries, transitions, or additional functions are required. The process enables the integration of complex details and ensures reproducible quality in high volumes.

Injection molded parts often perform connecting or function-extending tasks within a sealing system.

  • high-precision molded parts
  • complex geometries and details
  • Integration of fastening and functional elements
  • high repeatability

Combination of Both Processes

The actual performance arises from the combination of both technologies. ELDISY develops sealing systems in which extruded profiles and injection molded components are precisely coordinated.

This results in integrated solutions that are convincing both functionally and in terms of process – from overmolded end pieces to closed frame systems and hybrid components with multiple functions.

The result is ready-to-install systems that can be processed efficiently and operate reliably over time.
  • overmolded end pieces and molded elements
  • frame seals with defined transitions
  • hybrid components with multiple functions
  • pre-assembled system solutions

Sealing Systems & Plastic Components for a Wide Range of Applications

Our Industry Expertise

What Distinguishes ELDISY

Holistically conceived. Precisely implemented.

Sealing systems are an integral part of technical products. Their performance results from the interaction of geometry, material, manufacturing, and installation situation.

ELDISY develops solutions that holistically consider these factors – with the aim of realizing permanently reliable and economical systems.

System Understanding

ELDISY considers sealing systems not as individual components, but as a functional unit. All elements are developed and coordinated in the context of the overall application.

Combination of Extrusion and Injection Molding

The combination of both manufacturing processes enables solutions that would not be feasible with a single process. Profiles and molded parts are specifically combined to optimize function, assembly, and cost-effectiveness.

Material Expertise

The selection of the right material is crucial for the performance of a sealing system. ELDISY has extensive experience in the use of elastomers, thermoplastics, and hybrid materials – tailored to temperature, media, and mechanical stress.

Development Partnership

ELDISY accompanies projects from the early concept phase to series production. In close coordination with the customer, solutions are developed that integrate seamlessly into existing systems.

Reliability in Series Production

Sealing systems must function consistently over long periods. ELDISY develops solutions that endure permanently even under real operating conditions and can be manufactured reproducibly.

At ELDISY, sealing systems arise from the precise interaction of material, geometry, and manufacturing.

From Component to System

Selected Applications

Window Sealing & Water Management

Door Seals & Functional Components

Flaps & Flap Seals

Short Description

Integrated sealing and water management system consisting of extruded sealing profiles and functional plastic parts for reliable sealing, water drainage, and water management in the window area.

Details

  • Combination of seals and plastic components
  • Protection against moisture, dirt, and wind noise
  • Tailored to complex installation situations
  • Designed for permanent mechanical stress

Short Description

Combined sealing and functional system consisting of extruded door seal profiles and integrated plastic components for reliable sealing, acoustic decoupling, and functional integration in the door area.

Details

  • Combination of sealing profiles and functional plastic parts
  • Reliable sealing against water, dirt, and wind noise
  • Integration of multiple functions into a single component
  • Designed for permanent mechanical stress and high precision fit

Short Description

Combined sealing and functional system for flap areas consisting of extruded sealing profiles and functional plastic components for the reliable sealing of trunk lids, hoods, and service flaps.

Details

  • Combination of flap seals and functional plastic parts
  • Tailored to complex flap and installation situations
  • Reliable sealing against water, dirt, and wind noise
  • Designed for permanent movement, weather conditions, and mechanical stress

    Get in touch

    Select the desired location and send us your inquiry via the form.

    ELDISY GmbH Buschstückenstr. 12
    39638 Gardelegen
    +49 3907 77 81-0
    info@eldisy.de
    ELDISY GmbH Daimlerstr. 17
    71299 Wimsheim
    +49 7044 92 15-0
    info@eldisy.de
    ELDISY Polska Sp. z o.o. Ul. Polna 27
    55-300 Komorniki
    +48 71 397 64 01
    biuro@eldisy.pl
    ELDISY Slovakia spol. s r.o. Ľ. Štúra 1
    SK-01841 Dubnica nad Váhom
    +421 42 4307 600
    info@eldisy.sk
    ELDISY de Mexico SA de CV Villa de Lagos sur 1080-A
    47515 Lagos de Moreno
    info@eldisy.mx
    ELDISY Serbia d.o.o. Peter Coellen 2
    32212 Preljina, Čačak
    info@eldisy.rs
    ELDISY China No.36, Hucundang Road
    Suzhou
    +86 512 8555 0033
    info@eldisy.cn
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